Days, not weeks
OEM replacements carry lead times of weeks or months. A tested repair typically returns to your line in days — downtime cost is often larger than the repair itself.
Industrial Electronics Repair · PLC · Drives · RF · Power
Downtime costs more than repair. We bring your line back — fast.
ShatSys Industrial repairs failed and obsolete industrial electronics at the component level — PLCs, drives, power supplies, RF generators and security systems — and builds custom automation and devices on modern single-board computers. Semiconductor-grade standard, load-tested, warranted.
- 30–70%
- of a new part’s cost — typical repair price
- 24h
- response to your request
- 10+ yrs
- industrial electronics experience
// Why Companies Repair With Us
Repair beats replacement — on cost, speed and uptime
Root cause, not symptoms
Component-level diagnostics find the real failure — degraded caps, burned drivers, broken traces — not just the visible symptom. Every repair ships with documentation.
Load-tested & documented
Every unit is stress-tested under operating conditions before return, wear-prone components are replaced preventively, and a repair report is included.
Extend capital, cut waste
Repair typically costs 30–70% of a new part. It preserves proven equipment, defers capital spend, and supports the right-to-repair and ESG reporting your stakeholders now expect.
Any brand, any vintage
PLCs, drives, RF generators, power supplies, security and control boards — across major manufacturers, including discontinued families.
Drop-in replacements
When a platform can’t be restored, we design a modern replacement on industrial microcontrollers that behaves exactly like the original — integration untouched.
// Services
Everything that keeps your line running — repaired, rebuilt, modernized
/01
Electronics & PCB Repair
Component-level repair of control boards, PLC I/O modules, HMIs and sensors — no schematics required.
Details
Root-cause, component-level repair for industrial boards that OEMs no longer support. We use thermal imaging, signature analysis and reverse engineering to trace circuit logic and replace failed components even without original documentation. Firmware and machine parameters are preserved. You get a tested unit and a repair report — at a fraction of the cost of a replacement.
/02
PLC & Industrial Controller Repair
PLCs, I/O racks and controllers from the major manufacturers — including discontinued families.
Details
Legacy PLC families and controller platforms are being discontinued, with extended lead times on new modules. We restore the electronics at component level, protect stored programs and parameters, and load-test the unit under operating conditions. Obsolete does not mean dead — we keep your control system running while you plan upgrades on your own schedule.
/03
Power Supply Repair & Reconditioning
Multi-rail industrial PSUs, high-voltage DC and UPS — recapped, rebuilt, load tested.
Details
We repair and recondition high-reliability industrial power supplies, multi-rail units, high-voltage DC sources and UPS systems. Failed caps, switching stages and control loops are replaced with high-temperature, low-ESR industrial components, then the unit is load tested and calibrated to OEM behaviour.
/04
RF Generator Repair & Calibration
High-frequency power sources for plasma etching, CVD and induction heating.
Details
Specialized service for RF power sources used in semiconductor and surface-treatment processes. We troubleshoot power stages, impedance matching networks and control boards at component level, then recalibrate to restore stable output and repeatable process results — a service born from semiconductor fab experience.
/05
VFD / Servo Drive Repair
Power-stage recovery, IGBT replacement and drive tuning for exact motion control.
Details
Comprehensive repair of VFDs, servo drives and stepper controllers. Deep diagnostics on IGBT power modules, gate driver circuits and feedback loops restore precise motion control — plus parameter backup, tuning and optimization to cut process variance.
/06
Security & Alarm System Repair
Alarm panels, access control and perimeter electronics for industrial and commercial sites.
Details
Repair and integration of alarm panels, access control electronics, signal concentrators and wireless security infrastructure. We restore failed boards at component level and modernize aging security hardware — including remote diagnostics and integration into a unified monitoring system.
/07
Custom Devices on Single-Board Computers
Single-board-computer and microcontroller-based devices — telemetry, gateways, battery monitoring, HMIs.
Details
We develop custom devices on industrial single-board computers and microcontrollers: telemetry and battery-monitoring units, Modbus/MQTT gateways that connect legacy equipment to the cloud, custom HMI panels and control boards. From prototype and proof-of-concept to small-series production — engineered for industrial temperature ranges, EMC and long-term component availability.
/08
Automation, Retrofit & IIoT
Legacy machines modernized with open-architecture controls, remote diagnostics and IIoT telemetry.
Details
Retrofitting legacy machinery costs a fraction of replacement — we rewrite control logic, integrate modern HMI and add real-time telemetry (MQTT, SCADA, Node-RED, Grafana, InfluxDB) on Linux-based infrastructure. Your heavy-duty mechanical frame stays, gaining precision, connectivity and remote monitoring. A Rust-based universal industrial gateway and remote-calibration suite is part of our in-house toolkit.
/09
HMI & Display Panel Repair
Operator panels, touchscreens and display boards restored — or re-engineered when discontinued.
Details
We repair operator interfaces, touchscreens and display boards at the component level: backlight, digitizer, and controller faults. For panels that OEMs have discontinued, we re-engineer modern replacements that fit and behave like the original — same wiring, same communication, longer life.
// The ShatSys Standard
Repair over replacement. Precision over guesswork.
Semiconductor-Grade Standard
Developed inside a semiconductor fab repair lab, we apply a zero-failure mindset to every board — rigorous diagnostics, controlled processes, documented outcomes.
Component-Level Precision
We work at the component level — transistors, capacitors, control logic — not board swaps. This preserves your integration work and isolates the true root cause.
Systems Engineering Bridge
Hardware, Linux, networking and IIoT in one head: custom devices, MQTT/SCADA integration, remote monitoring and calibration solutions built to last.
01
Diagnose
Send specs or ship the unit. We diagnose at the component level and return a fixed quote — no surprises.
02
Repair or Rebuild
Component-level restoration, or a custom replacement designed to original behavior.
03
Load Test
Every unit is stress-tested under load and calibrated before it ships back to your line.
04
Deliver
The unit ships with repair documentation and test results; we stay available for diagnostics and tuning.
// Industries & Applications
Built on real shop-floor experience:Semiconductor EquipmentPLC & Motion ControlRF & Power ElectronicsMarine & ShipyardRail & TransportationCommercial Security SystemsIndustrial Facilities & UtilitiesData & Communication Infrastructure
// Projects & Track Record
Proven on equipment that can't afford downtime
From RF generator restoration to legacy machine retrofits and custom IIoT gateways.
/01 Recovered & live
Obsolete PLC & HMI Recovery — Gas Facility Infrastructure
Successfully resurrected completely non-booting legacy PLCs and HMI operator panels on critical gas processing infrastructure where OEM support had ended. Component-level diagnostics, firmware protection, and return to live operation.
/02 Load-tested
RF Generator Restoration — Plasma Etch
Rebuilt the RF power stage and recalibrated control loops of a plasma-etch power source. Restored stable output and process repeatability.
/03 Line restored
PLC & Drive Recovery — Production Line
Restored a failed PLC and motor drive on a critical production line: IGBT power stage, gate drivers and control board — with parameter backup and tuning.
/04 Stress-tested
High-Voltage PSU Reconditioning
Component-level repair of a mission-critical power supply: thermal analysis, low-ESR capacitor bank upgrade and full load testing.
/05 In service
Reverse-Engineered Control Board
A failed control board with no OEM documentation restored through reverse engineering and circuit tracing.
/06 Deployed
LogicGate — Universal Industrial Gateway
A Rust-based gateway and remote-calibration suite integrating industrial protocols — OPC UA, MQTT, Modbus, I2C, SPI and UART — with a web SCADA interface for remote diagnostics, telemetry and calibration.
/07 Operational
Telemetry & Battery-Monitoring Devices
Custom telemetry monitors and real-time dashboards for low-power equipment and off-grid applications — battery monitoring, remote sensors and process visibility.
/08 IIoT connected
Legacy Equipment IIoT Retrofit
Integrated an industrial SBC for real-time data acquisition and cloud connectivity on 20-year-old manufacturing hardware — without replacing the machine.
/09 Operational
Security & Access Control Electronics
Component-level repair of alarm panels and access-control electronics, with integration into a unified remote monitoring system.
/10 Prototyped
Custom HMI & Telemetry Device
Proof-of-concept through small-series production of a custom operator interface and telemetry unit on an industrial single-board computer.
// FAQ
Straight answers for engineering and maintenance teams
1.Can you repair boards without original schematics?
Yes. Using thermal imaging, signature analysis and reverse engineering, we trace circuit logic and identify failed components even on complex multi-layer boards. A repair report is included with every job.
2.What is your typical turnaround time?
Because we work at the component level, most repairs return to your line in days — not the weeks or months an OEM replacement can take. Tell us if the unit is critical: we will agree on a schedule before you ship it.
3.Do you provide a warranty for industrial repairs?
We stand behind our work. Every repair and custom build is load tested under operating conditions, wear-prone components are replaced preventively, and a repair report is included. Warranty terms are agreed with you per project.
4.What if the OEM part is no longer manufactured?
Discontinued platforms are our specialty. We either restore your board at component level or design a drop-in replacement on a modern microcontroller that mimics original behavior — preserving your integration and deferring capital spend.
5.Can you revive dead or non-booting legacy PLCs and HMIs?
Yes. We specialize in resurrecting completely dead or non-booting legacy PLCs and HMI operator panels from discontinued platforms (including critical gas and utility infrastructure) where OEMs refuse service or demand costly replacements. We perform component-level diagnostics, firmware protection, and full operational restoration.
6.Can you build custom automation or devices for us?
Yes. We develop custom devices on modern single-board computers and microcontrollers: telemetry and battery monitoring, Modbus/MQTT gateways that connect legacy equipment to the cloud, custom HMIs and control boards — from prototype to small-series production.
7.Do you service PLCs, drives, power supplies and security systems?
Yes. Our scope covers PLC and industrial controllers, VFD/servo drives, RF generators, industrial power supplies, and alarm/access-control electronics — at component level, from the major manufacturers including discontinued families.
8.Is my data and intellectual property safe with you?
Yes. We sign NDAs on request, never share firmware, machine parameters or process data, and protect stored programs during repairs. Communication of sensitive documentation happens over secure channels.
Have a technical question about your specific equipment? Consult with our engineer →
// About ShatSys Industrial
The engineering you want on the other end of a repair
A Semiconductor-Grade Standard
Our component-level diagnostics were forged in demanding semiconductor manufacturing environments, where a single failed board can stop multi-million-dollar tools. Zero-failure mindset, process-controlled repair, documented outcomes.
Hardware + Software in One Hand
We pair hands-on electronics with Linux-based systems engineering: custom control and telemetry devices on modern microcontrollers and single-board computers, remote diagnostics, industrial I/O and automation — built, tested and maintained end to end.
A Decade of Industrial Experience
More than ten years across industrial electronics, automation and infrastructure: heavy manufacturing, marine, transportation, commercial security and data systems. Equipment marked obsolete is well within our comfort zone — that is where we do our best work.
Partner With Us
If your facility is facing downtime, obsolete hardware or a custom automation challenge, we are ready to discuss your technical requirements — under NDA if needed.
// Contact
Send us the failed unit. We'll send back a plan.
Share equipment specs, error codes, photos or a description of the failure. We respond within 24 hours with an honest assessment and a fixed quote.
EMAIL / PRIMARYindustrial@shatsys.com
FACILITY / LOCATIONIrvine, CA 92614Serving Southern California
// Before you write
Include the equipment make/model, error codes and photos if possible. The more detail, the faster we can give you a fixed quote and turnaround estimate.